How Modern Surface Treatment Technology Improves Productivity?

The surface treatment is essential in various industries. There are various types of surface treatments like cleaning, removal of photoresist, increasing bonding, etc. that are required for many industries. Surface treatments were earlier done by using different chemicals. The process was time-consuming and resulted in a lot of waste. There was a need to speed up the process while also making it safer. The invention of plasma technology helped to bring about a huge change in how the surface treatment was done. This has not only made the process faster but also safer and more accurate. The surface is treated with a plasma produced using different gases as may be the need. This helps in various surface treatments being performed. The microwave plasma treatment is especially helpful in the chip packaging industry.

How Microwave Plasma Treatment Helps The Semiconductor Industry

The chip size in the semiconductor industry is coming down. This has made the demands on improving the adhesion of the chips to the board. Traditional methods of cleaning the chips cannot be used. This is where plasma treatment helps a lot. With plasma treatment, it is easier and quicker to clean the chips. The cleaning process is much better leading to better adhesion of the chips to the board. The plasma process is very effective in removing all organic contamination in the best way. The plasma process is better in removing the contamination more effectively.

The surface treatment of bonding pads helps better bonding of the wires on the pads. Using plasma treatment for this purpose has been able to improve the productivity of the industry. The speed and efficiency of the plasma process are unmatched by any other process. If there is any contamination in the process before the mold is encapsulated there could be delamination of the device. The plasma treatment has been a great help to the electronics and semiconductor industries and helped to improve productivity.

The Different Uses Of Plasma Surface Treatment

Plasma is neither gas, liquid or solid. It is a different state of matter which can be used very well for various purposes. The surface treatment is one of the main uses of plasma and it has revolutionized the processes in many industries. The main advantage of plasma treatment is that it can change the properties of the surface favorably without affecting the material that is being treated. This is very useful in industries where there is a need to bond two different materials which cannot be bonded otherwise. There are many industries where metal is bonded with wood using plasma treatment.

Printing on glossy surfaces is often a problem. The print can be erased very easily as it doesn’t stick properly on such a glossy surface. With plasma surface activation the surface can be made more receptive to the ink. The ink will have a better bonding with the plastic surface and the print will remain there for a long time. It is the same with the application of glue. As the surface is treated with plasma it can absorb the glue better leading to a better bonding of both materials. The plasma treatment has helped these industries to make their process much better.

The Technology That Helped In Safer Processes

In the earlier methods, strong chemicals were used for cleaning and other surface treatments. There was no way these could be disposed of without endangering the environment. Moreover, a large amount of the chemicals was needed making the cost of production very high.

Download as PDF from Authorsteam.com: How Modern Surface Treatment Technology Improves Productivity?